01
Overlapping layers
Issue
Process logic spread across PLC, HMI, MES and spreadsheets.
Solution
Defines what stays at machine level, what moves to coordination, what enters supervision.
service.mes_scada()
MES, MOM & SCADA
When MES, MOM and SCADA overlap without direction
MES/MOM/SCADA design is needed when platforms and responsibilities overlap, and the plant no longer knows what runs where, who owns it and how to evolve it.
02
Operational data model
Issue
Orders, states, recipes and alarms are modeled inconsistently across platforms.
Solution
Brings orders, states, recipes and quality into a shared ISA-95 model.
03
Cross-line reuse
Issue
Each line evolves independently, reuse is limited to copied screens.
Solution
Defines replicable patterns without losing necessary local specifics.
operating method
How we work: 4 phases in sequence
01
Process mapping
Analysis of the production flow: stages, stations, critical parameters, data collection points.
02
MES/SCADA architecture
Design of the supervision and production management system. Data model definition and integrations.
03
Implementation
Configuration, HMI interface development, PLC connection and staging environment testing.
04
Rollout and tuning
Progressive deployment per line, alarm calibration and operator training.
expected output
How we structure MES, MOM and SCADA
We do not start from platform naming, but from the split of responsibilities across layers, users and process decisions.
Orders, states, recipes, events, alarms and quality modeled coherently for the plant.
Patterns that can be replicated across lines and sites without losing genuinely needed local specifics.
tech spec
Technical spec
explorer
architecture/ 2
operations/ 2
// mom.layers
Layer decomposition
analisi: Split across PLC, HMI, MES, MOM, SCADA and business systems.
criticità: Duplicated logic, confused roles, messy integrations.
output: Functional layer map with ownership.
// mom.process
Process model
analisi: Orders, states, recipes, events, alarms, quality and traceability.
criticità: Inconsistent models across platforms, non-aggregable data.
output: Shared operational model aligned with ISA-95.
// mom.supervision
Supervision and exceptions
analisi: Shift cockpit, alarm management, escalation and deviations.
criticità: Scattered information, ad-hoc reaction.
output: Supervision view coherent with roles.
// mom.rollout
Rollout template
analisi: Replicable patterns across lines, managed local variations.
criticità: Copy-paste rollout, untracked divergences.
output: Governed template with extension points.
next_step.initialize
Design your MES/MOM layer
Execution, orchestration and supervision with clear roles and responsibilities.