solution.erp_mes()
ERP↔MES integration breaks silently: lost events, mismatches between orders and progress, exceptions nobody sees until a monthly report breaks.
For the same order or item, both ERP and MES consider themselves owners and update in parallel: divergence is unavoidable.
An explicit authority map (items, orders, progress, quality) is the precondition for any stable integration.
The integration is a nightly job copying records across systems. One silent error on a row blocks thousands of downstream syncs.
Event-driven integrations, per-record validation and exception triggers are needed — not monolithic jobs that fail all at once.
ERP/MES mismatches end up in logs nobody reads. When they surface it is already month-end and reconstruction is expensive.
Exceptions must be treated as first-class operational flow: visibility, owner, resolution SLA.
Analysis of data flows between ERP and production: orders, progress, consumption, scrap, cycle times.
Definition of the data contract, synchronisation frequency and conflict management.
Implementation of integration middleware with mapping, transformation and error handling.
End-to-end testing with real data, user validation and progressive production rollout.
We start from key synchronization cases and turn them into technical and operational rules that remain manageable over time.
Frequencies, triggers, validations, exceptions and tolerance levels for critical flows.
Visibility, ownership and resolution of mismatches between execution and ERP.
Event map, sync rules, exception handling — alignment without copy-paste.
